Sorry for the blog hiatus during and after my vacation. Before the vacation I came up with a new way of routing the audio cable that I don’t think I’ve seen before. (Feel free to correct me.) Most GBC prosound mods I’ve seen are based in the idea of routing the cable downwards to the bottom of the board.
My idea on the other hand is based on connecting the audio wires to the potentiometer as usual, then routing the cable over the PCB, so that it sits below the cartridge when the GBC is reassembled. The cable would then exit through a hole on the right side of the of unit.
The trick however, to make this mod work, is to cut away a piece of the PCB to make room for the cable. The copper trace that is affected, is relatively wide, so there’s some margin. However, it’s for the power supply, so there’s a small risk that you might need to compensate for the loss in size be adding an extra wire. I haven’t had any problems with this yet, but I guess this would depend on how big a piece of the board you cut away. The only slight problem I had was that the cable just barely fit into the space when reassembling the GBC. But it seems to adjusted itself and it now works beautifully.
The wires soldered to the potentiometer. I soldered the wires pre-pot to always get maximum volume and minimum impedance. (I’ll always be connecting it to a mixer anyway.)
The notch in the PCB (Front) - modded vs unmodded board
The notch in the PCB (back)
The hole where the cable exits
Some hot glue to fix the cable
The final product (Reassembled)